AO Smith Water Heater 6 119 User Manual

Instruction Manual  
RESIDENTIAL ELECTRIC  
WATER HEATERS  
MODELS 6-120  
FOR POTABLE WATER  
HEATING ONLY  
NOT SUITABLE FOR  
SPACE HEATING  
LISTED  
GAMA certification applies to all  
residential electric water heaters with  
capacities of 20 to 120 gallons. Input  
rating of 12 Kw or less.  
ALLTECHNICALAND WARRANTY QUESTIONS: SHOULD BE DIRECTEDTOTHE LOCALDEALER FROM WHOM THE WATER HEATER WAS  
PURCHASED. IF YOUARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.  
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE  
WHEN EVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.  
PRINTED IN THE U.S.A 0207  
PART NO. 185762-000  
SUPERSEDES PART NO. 184639-002  
SAFE INSTALLATION, USE AND SERVICE  
Your safety and the safety of others is extremely important in the installation, use, and servicing of this water heater.  
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you  
and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is  
very important that the meaning of each safety message is understood by you and others who install, use, or service this  
water heater.  
This is the safety alert symbol. It is used to alert  
you to potential personal injury hazards. Obey all  
safety messages that follow this symbol to avoid  
possible injury or death.  
DANGER indicates an imminently  
DANGER  
hazardous situation which, if not avoided,  
could result in death or injury.  
WARNING indicates a potentially hazardous  
situation which, if not avoided, could result  
in death or injury.  
WARNING  
CAUTION indicates a potentially hazardous  
situation which, if not avoided, may result  
in minor or moderate injury.  
CAUTION  
CAUTION  
CAUTION used without the safety alert  
symbol indicates a potentially hazardous  
situation which, if not avoided, could result  
in property damage.  
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message, and  
how to avoid the risk of injury.  
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances  
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of  
potential exposure to such substances.  
This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. This  
appliance can cause low level exposure to some of the substances listed, including formaldehyde.  
IMPORTANT DEFINITIONS  
Qualified Installer: A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing and electrical  
installation of these appliances. This would include a thorough understanding of the requirements of the National Electrical Code and  
applicable local electrical and plumbing codes (and tools necessary to confirm proper installation and operation of the water heater) as  
they relate to the installation of electric water heaters. The qualified installer must have a thorough understanding of the water heater  
Instruction Manual.  
Service Agency: A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing and electrical  
installation of these appliances. This would include a thorough understanding of the requirements of the National Electrical Code and  
applicable local electrical and plumbing codes (and tools necessary to confirm proper installation and operation of the water heater) as  
they relate to the installation of electric water heaters. The service agency must have a thorough understanding of the water heater  
Instruction Manual.  
2
GENERAL SAFETY  
3
INTRODUCTION  
Thank You for purchasing this water heater. Properly installed and  
maintained, it should give you years of trouble free service.  
2. The installation must conform with these instructions and the  
local code authority having jurisdiction and the requirements of  
the power company. In the absence of local code requirements  
follow NFPA-70, the National Electrical Code (current edition),  
which may be ordered from: National Fire ProtectionAssociation,  
1 Batterymarch Park, Quincy, MA 02269.  
Abbreviations Found In This Instruction Manual:  
ANSI - American National Standards Institute  
ASME - American Society of Mechanical Engineers  
GAMA - Gas Appliance Manufacturers Association  
NEC - National Electrical Code  
3. If after reading this manual you have any questions or do not  
understand any portion of the instructions, call the local utility or  
the manufacturer whose name appears on the rating plate.  
NFPA - National Fire Protection Association  
UL - Underwriters Laboratories Inc.  
4. Carefully plan your intended placement of the water  
heater. INSTALLATION OR SERVICE OF THIS WATER  
HEATER REQUIRES ABILITY EQUIVALENT TO THAT  
OF A LICENSED TRADESMAN IN THE FIELD INVOLVED.  
PLUMBING AND ELECTRICAL WORK ARE REQUIRED.  
PREPARING FOR THE INSTALLATION  
1. Read the “General Safety” section of this manual first and then  
the entire manual carefully. If you don’t follow the safety rules,  
the water heater will not operate properly. It could cause DEATH,  
SERIOUS BODILY INJURY, AND/OR PROPERTY DAMAGE.  
Examine the location to ensure the water heater complies with  
the “Facts to ConsiderAbout the Location” section in this manual.  
5. For California installation this water heater must be braced,  
anchored, or strapped to avoid falling or moving during an  
earthquake. See instructions for correct installation procedures.  
Instructions may be obtained from California Office of the State  
Architect, 400 P Street, Sacramento, CA 95814.  
This manual contains instructions for the installation, operation,  
and maintenance of the electric water heater. It also contains  
warnings throughout the manual that you must read and  
understand. All warnings and all instructions are essential to the  
proper operation of the water heater and your safety. READ THE  
ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR  
OPERATE THE WATER HEATER.  
6. Massachusetts Code requires this water heater to be installed in  
accordance with Massachusetts 248-CMR 2.00: State Plumbing  
Code and 248-CMR 5.00.  
TABLE OF CONTENTS  
SAFE INSTALLATION, USE AND SERVICE ............................................................................................................................................................ 2  
GENERAL SAFETY ..................................................................................................................................................................................................... 3  
INTRODUCTION .......................................................................................................................................................................................................... 4  
Preparing for the New Installation ..................................................................................................................................................................... 4  
TABLE OF CONTENTS ............................................................................................................................................................................................... 4  
TYPICAL INSTALLATION ........................................................................................................................................................................................... 5  
MIXING VALVE USAGE .............................................................................................................................................................................................. 6  
LOCATING THE NEW WATER HEATER ............................................................................................................................................................... 6-7  
Facts to Consider About Location ..................................................................................................................................................................... 6  
Insulation Blankets .............................................................................................................................................................................................. 7  
INSTALLING THE NEW WATER HEATER ............................................................................................................................................................... 7  
Water Piping ......................................................................................................................................................................................................... 7  
Temperature-Pressure Relief Valve ................................................................................................................................................................... 9  
Filling the Water Heater .................................................................................................................................................................................... 10  
T & P Valve and Pipe Insulation (Selected Models) ...................................................................................................................................... 10  
WIRING DIAGRAMS ................................................................................................................................................................................................. 11  
WIRING ....................................................................................................................................................................................................................... 12  
TEMPERATURE REGULATION ............................................................................................................................................................................... 13  
Temperature Adjustment ................................................................................................................................................................................... 13  
FOR YOUR INFORMATION ..................................................................................................................................................................................... 14  
Thermal Expansion ............................................................................................................................................................................................ 14  
Strange Sounds ................................................................................................................................................................................................. 14  
Operational Conditions ..................................................................................................................................................................................... 14  
Water Odor ......................................................................................................................................................................................................... 14  
“Air” in Hot Water Faucets ................................................................................................................................................................................ 14  
High Water Temperature Shut Off System ..................................................................................................................................................... 14  
PERIODIC MAINTENANCE ...................................................................................................................................................................................... 15  
Anode Rod Inspection ....................................................................................................................................................................................... 15  
Temperature-Pressure Relief Valve Operation............................................................................................................................................... 15  
Draining............................................................................................................................................................................................................... 15  
Thermostat Removal/Replacement ............................................................................................................................................................15-16  
Element Cleaning/Replacement .................................................................................................................................................................16-18  
Drain Valve Washer Replacement ................................................................................................................................................................... 18  
Service ................................................................................................................................................................................................................ 18  
LEAKAGE CHECKPOINTS....................................................................................................................................................................................... 19  
TROUBLESHOOTING GUIDELINES ...................................................................................................................................................................... 20  
REPAIR PARTS LIST ...........................................................................................................................................................................................21-23  
4
TYPICAL INSTALLATION  
COMPACTS  
UPRIGHTS/LOWBOYS  
ELECTRICAL CONNECTIONS MAYBE LOCATED ON THE TOP OR  
SIDE, REFER TO YOUR UNIT. ACTUAL MODEL AND  
ILLUSTRATION MAY VARY DEPENDENT ON MODEL CAPACITY  
AND TYPE. SOME MODELS HAVE ALTERNATE INLET, OUTLET  
AND T&P VALVE LOCATIONS. THESE ALTERNATE LOCATIONS  
ARE IDENTIFIED BY THE LABELING ON THE UNIT.  
TABLE TOPS  
INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER  
HEATER IS INSTALLED IN A CLOSED WATER SYSTEM.  
INSTALL SUITABLE DRAIN PANS UNDER HEATERS TO PREVENT  
DAMAGE DUE TO LEAKAGE. REFER TO WATER HEATER  
LOCATION, SEE “INSTALLING THE NEW WATER HEATER”  
SECTION.  
INSTALL VACUUM RELIEF IN COLD WATER INLET LINE AS  
REQUIRED BY LOCAL CODES.  
FIGURE 1.  
5
MIXING VALVE USAGE  
FIGURE 2.  
HOTTER WATER CAN SCALD:  
Water (Potable) Heating: All models are considered suitable for  
water (potable) heating only.  
Water heaters are intended to produce hot water. Water heated to a  
temperature which will satisfy space heating, clothes washing, dish  
washing, and other sanitizing needs can scald and permanently injure  
you upon contact. Some people are more likely to be permanently injured  
by hot water than others. These include the elderly, children, the infirm,  
or physically/mentally disabled. If anyone using hot water in your home  
fits into one of these groups or if there is a local code or state law requiring  
a certain temperature water at the hot water tap, then you must take  
special precautions. In addition to using the lowest possible temperature  
setting that satisfies your hot water needs, a means such as a mixing  
valve, should be used at the hot water taps used by these people or at  
the water heater. Mixing valves are available from your local plumbing  
contractor. Consult a Qualified Installer or Service Agency. Follow mixing  
valve manufacturer’s instructions for installation of the valves. Before  
changing the factory setting on the thermostat, read the “Temperature  
Regulation” section in this manual.  
LOCATING THE NEW WATER HEATER  
safety of the occupants in the building and for the most economical  
use of the appliance.  
FACTS TO CONSIDER ABOUT THE LOCATION  
Whether replacing an old water heater or putting the water  
heater in a new location, the following critical points must be  
observed:  
1. Select a location indoors as close as practical or centralized to  
the water piping system as possible. The water heater should  
be located in an area not subject to freezing temperatures.  
2. Selected location must provide adequate clearances (4”) for  
servicing parts such as the thermostats, drain valve, and relief  
valve. Adequate clearance for servicing this appliance should be  
considered before installation, such as changing the anodes, etc.  
Carefully choose an indoor location for the new water heater,  
because the placement is a very important consideration for the  
6
3. The water heater should be located so it is not subject to physical  
damage by moving vehicles or area flooding.  
• Water supply shut-off devices that activate based on the  
water pressure differential between the cold water and hot  
water pipes connected to the water heater.  
Installation of the water heater must be accomplished in such a  
manner that if the tank or any connections should leak, the flow  
will not cause damage to the structure. For this reason, it is not  
advisable to install the water heater in an attic or upper floor.  
When such locations cannot be avoided, a suitable drain pan  
should be installed under the water heater. Drain pans are  
available from your local plumbing contractor. Such a drain pan  
must have a minimum length and width of at least 2 inches (51  
mm) greater that the water heater dimensions and must be piped  
to an adequate drain.  
INSULATION BLANKETS  
Insulation blankets are available to the general public for external  
use on electric water heaters but are not necessary with this product.  
The purpose of an insulation blanket is to reduce the standby heat  
loss encountered with storage tank heaters. Your water heater meets  
or exceeds the National Appliance Energy Conservation Act  
standards with respect to insulation and standby loss requirements,  
making an insulation blanket unnecessary.  
Water heater life depends upon water quality, water pressure and the  
environment in which the water heater is installed. Water heaters are  
sometimes installed in locations where leakage may result in property  
damage, even with the use of a drain pan piped to a drain. However,  
unanticipated damage can be reduced or prevented by a leak detector  
or water shut-off device used in conjunction with a piped drain pan.  
These devices are available from some plumbing supply wholesalers  
and retailers, and detect and react to leakage in various ways:  
Should you choose to apply an insulation blanket to this heater, you  
should follow these instructions below. Failure to follow these  
instructions can result in fire, serious personal injury, or death.  
Do not cover the temperature and pressure relief (T & P) valve  
with an insulation blanket.  
Do not cover the instruction manual. Keep it on the side of the  
water heater or nearby for future reference.  
• Sensors mounted in the drain pan that trigger an alarm or turn off  
the incoming water to the water heater when leakage is detected.  
Do obtain new warning and instruction labels for placement on  
the blanket directly over the existing labels.  
• Sensors mounted in the drain pan that turn off the water supply to  
the entire home when water is detected in the drain pan.  
INSTALLING THE NEW WATER HEATER  
WATER PIPING  
This water heater shall not be connected to any heating systems or  
component(s) used with a non-potable water heating appliance.  
Use properly sized water heaters for spa or hot tub use.  
Toxic chemicals, such as those used for boiler treatment shall not  
be introduced into this system.  
Water supply systems may, because of such events as high line  
pressure, frequent cut-offs, the effects of water hammer among others,  
have installed devices such as pressure reducing valves, check  
valves, back flow preventers, etc. to control these types of problems.  
When these devices are not equipped with an internal by-pass, and  
no other measures are taken, the devices cause the water system to  
be closed. As water is heated, it expands (thermal expansion) and  
closed systems do not allow for the expansion of heated water.  
HOTTER WATER CAN SCALD:  
Water heaters are intended to produce hot water. Water heated to a  
temperature which will satisfy space heating, clothes washing, dish  
washing, cleaning and other sanitizing needs can scald and permanently  
injure you upon contact. Some people are more likely to be permanently  
injured by hot water than others. These include the elderly, children,  
the infirm, or physically/mentally disabled. If anyone using hot water in  
your home fits into one of these groups or if there is a local code or  
state law requiring a certain temperature water at the hot water tap,  
then you must take special precautions. In addition to using the lowest  
possible temperature setting that satisfies your hot water needs, a  
means such as a mixing valve should be used at the hot water taps  
used by these people or at the water heater. Valves for reducing point  
of use temperature by mixing cold and hot water are also available.  
The water within the water heater tank expands as it is heated and  
increases the pressure of the water system. If the relieving point of  
the water heater’s temperature-pressure relief valve is reached, the  
valve will relieve the excess pressure. The temperature-pressure  
relief valve is not intended for the constant relief of thermal  
expansion. This is an unacceptable condition and must be corrected.  
It is recommended that any devices installed which could create a  
closed system have a by-pass and/or the system have an expansion  
tank or device to relieve the pressure built by thermal expansion in  
the water system. Expansion tanks are available for ordering through  
a local plumbing contractor. Contact the local water supplier and/or  
a service agency for assistance in controlling these situations.  
Consult a Qualified Installer or Service Agency. Follow manufacturer’s  
instructions for installation of the valves. Before changing the factory  
setting on the thermostat, read the “Temperature Regulation” section in  
this manual.  
7
NOTE: To protect against untimely corrosion of hot and cold  
water fittings, it is strongly recommended that di-electric unions  
or couplings be installed on this water heater when connected  
to copper pipe.  
WATER PIPING PRESSURE TEST  
This section is only for the manufacturer installing the water  
heater when the installation is to comply with H.U.D.  
Standards.  
When testing the water ways, H.U.D. Standards state: “Water  
distribution system: All water piping in the water distribution  
system shall be subjected to a pressure test. The test shall  
be made by subjecting the system to air or water at 100 psi  
for 15 minutes without loss of pressure. When air pressure  
is used, the water heater shall not be connected during  
the test.”  
Figure 3 shows the typical attachment of the water piping to the water  
heater.Thewaterheaterisequippedwith3/4inchNPT water connections.  
NOTE: If using copper tubing, solder tubing to an adapter before  
attaching the adapter to the cold water inlet connection. Do not  
solder the cold water supply line directly to the cold water inlet,  
it will harm the dip tube and damage the tank.  
FIGURE 3.  
8
The Discharge Pipe:  
TEMPERATURE- PRESSURE RELIEF VALVE  
• Shall not be smaller in size than the outlet pipe size of the valve,  
or have any reducing couplings or other restrictions.  
• Shall not be plugged or blocked.  
• Shall be of material listed for hot water distribution.  
• Shall be installed so as to allow complete drainage of both the  
temperature-pressure relief valve, and the discharge pipe.  
• Shall terminate at an adequate drain.  
• Shall not have any shut-off valve between the relief valve and  
tank nor in the discharge pipe.  
This heater is provided with a properly certified combination  
temperature - pressure relief valve by the manufacturer.  
The valve is certified by a nationally recognized testing laboratory  
that maintains periodic inspection of production of listed  
equipment of materials as meeting the requirements for Relief  
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,  
and the code requirements of ASME.  
If replaced, the valve must meet the requirements of local codes,  
but not less than a combination temperature and pressure relief  
valve certified as indicated in the above paragraph.  
The temperature-pressure relief valve must be manually operated  
at least once a year. Caution should be taken to ensure that (1) no  
one is in front of or around the outlet of the temperature-pressure  
relief valve discharge line, and (2) the water manually discharged  
will not cause any bodily injury or property damage because the  
water may be extremely hot.  
The valve must be marked with a maximum set pressure not to  
exceed the marked hydrostatic working pressure of the water heater  
(150 psi = 1,035 kPa) and a discharge capacity not less than the  
water heater input rate as shown on the model rating plate.  
For safe operation of the water heater, the relief valve must not  
be removed from its designated opening nor plugged.  
The temperature-pressure relief valve must be installed directly into  
the fitting of the water heater designed for the relief valve. Position  
the valve downward and provide tubing so that any discharge will  
exit only within 6 inches (153 mm) above an adequate drain, or  
external to the building or structure. Be certain that no contact is  
made with any live electrical part. The discharge opening must not  
be blocked or reduced in size under any circumstances. Excessive  
length, over 30 feet (9.14 m), or use of more than four elbows can  
cause restriction and reduce the discharge capacity of the valve.  
No valve or other obstruction is to be placed between the relief valve  
and the tank. Do not connect tubing directly to discharge drain  
unless a 6 inch air gap is provided. The relief valve must be allowed  
to discharge water in sufficient quantities, should circumstances  
demand, to prevent bodily injury, hazard to life, or property damage.  
If the discharge pipe is not connected to a drain or other suitable  
means, the water flow may cause property damage.  
FIGURE 4.  
9
If after manually operating the valve, it fails to completely reset and  
continues to release water, immediately close the cold water inlet to  
the water heater, follow the draining instructions, and replace the  
temperature-pressure relief valve with a new one.  
T&P VALVE and PIPE INSULATION (On Selected Models)  
FILLING THE WATER HEATER  
Never use this water heater unless it is completely full of  
water. To prevent damage to the tank and heating element,  
the tank must be filled with water. Water must flow from the  
hot water faucet before turning “ON” electrical supply to the  
water heater. The manufacturer will not warrant any elements  
damaged by failure to follow instructions.  
Remove insulation for T&P Valve and pipe connections from carton.  
Fit pipe insulation over the incoming cold water line and the hot water  
line. Make sure that the insulation is against the top cover of the heater.  
Fit T&P Valve insulation over valve. Make sure that the insulation  
does not interfere with the lever or outlet of the T&P valve.  
To fill the water heater with water:  
Secure all insulation using tape.  
1. Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve is on the lower front of  
the water heater.  
PIPE INSULATION  
2. Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open  
when the water heater is in use.  
3. To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run  
until a constant flow is obtained. This will let air out of the  
water heater and the piping.  
4. Check all water piping and connections for leaks. Repair  
as needed.  
5. Never alter or modify the certified construction of the water  
heater or its components, or bypass any safety features.  
Doing so voids all warranties.  
FIGURE 5.  
10  
WIRING DIAGRAMS  
FOR ACTUAL WIRING CIRCUIT OF UNIT - REFERENCE CIRCUIT TYPE LISTED ON RATING PLATE.  
FIGURE 6.  
11  
WIRING  
1. Provide a way to easily shut off the electric power when working  
on the water heater. This could be with a circuit breaker or fuse  
block in the entrance box or a separate disconnect switch.  
2. Install and connect a circuit directly from the main fuse or circuit  
breaker box. This circuit must be the right size and have its own  
fuse or circuit breaker.  
3. If metal conduit is used for the grounding conductor:  
Never use water heater unless it is completely full of water. To prevent  
damage to the tank and heating element, the tank must be filled  
with water. Water must flow from the hot water faucet before turning  
on power.  
A. The grounding electrode conductor shall be of copper,  
aluminum, or copperclad aluminum. The material shall be of  
one continuous length without a splice or joint.  
B. Rigid metal conduit, intermediate metal conduit, or electrical,  
metallic tubing may be used for the grounding means if conduit  
or tubing is terminated in fittings approved for grounding.  
You must provide all wiring of the proper size outside of the water  
heater. You must obey local codes and electric company  
requirements when you install this wiring.  
C. Flexible metal conduit or flexible metallic tubing shall be  
permitted for grounding if all the following conditions are met:  
If you are not familiar with electric codes and practices, or if you  
have any doubt, even the slightest doubt, in your ability to connect the  
wiring to this water heater, obtain the service of a competent electrician.  
Contact a local electrical contractor and/or the local electric utility.  
The length in any ground return path does not exceed 6 feet.  
The circuit conductors contained therein are protected by  
overcurrent devices rated at 20 amperes or less.  
The conduit or tubing is terminated in fittings approved for  
grounding.  
For complete grounding details and all allowable exceptions, refer  
to the current edition of the National Electrical Code NFPA 70.  
4. A standard 1/2” conduit opening has been made in the water  
heater junction box for the conduit connections.  
5. Use wire nuts and connect the power supply wiring to the wires  
inside the water heater’s junction box.  
6. The water heater must be electrically “grounded” by the installer.  
A green ground screw has been provided on the water heater’s  
junction box. Connect ground wire to this location.  
7. Replace the wiring junction cover using the screw provided.  
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This  
water heater is equipped for one type voltage only. Check the rating  
plate near the bottom access panel for the correct voltage. DO NOT  
use this water heater with any voltage other than the one shown on  
the model rating plate. Failure to use the correct voltage can cause  
problems which can result in DEATH, SERIOUS BODILY INJURY,  
OR PROPERTY DAMAGE. If you have any questions or doubts  
consult your electric company.  
If wiring from your fuse box or circuit breaker box was aluminum for  
your old water heater, replace it with copper wire. If you wish to  
reuse the existing aluminum wire, have the connection at the water  
heater made by a competent electrician. Contact a local electrical  
contractor and/or the local electric utility.  
FIGURE 7.  
12  
TEMPERATURE REGULATION  
TEMPERATURE ADJUSTMENT  
To change the temperature setting:  
NOTE: It is not necessary to adjust the upper thermostat. However, if  
it is adjusted above the factory set point (120°F (49°C)) it is  
recommended that it not be set higher than the lower thermostat setting.  
HOTTER WATER CAN SCALD: Water heaters are intended  
to produce hot water. Water heated to a temperature which  
will satisfy space heating, clothes washing, dish washing,  
and other sanitizing needs can scald and permanently injure  
you upon contact. Some people are more likely to be  
permanently injured by hot water than others. These include  
the elderly, children, the infirm, or physically/mentally disabled.  
If anyone using hot water in your home fits into one of these  
groups or if there is a local code or state law requiring a  
certain temperature water at the hot water tap, then you  
must take special precautions. In addition to using the lowest  
possible temperature setting that satisfies your hot water  
needs, a means such as a mixing valve, should be used at  
the hot water taps used by these people or at the water  
heater. Mixing valves are available from your local plumbing  
contractor. Follow manufacturer’s instructions for installation  
of the valves. Before changing the factory setting on the  
thermostat, see Figure 8.  
1. Turn off the heater electrical supply. Do not attempt to adjust  
thermostat with power on.  
2. Remove the thermostat access panels and covers from the  
thermostats. Do not remove the plastic personnel protectors  
covering the thermostats.  
3. Using a flat tip screwdriver, rotate the adjustment knob to  
the desired temperature setting.  
4. Replace the covers and access panels and turn on heater  
electrical supply.  
Never allow small children to use a hot water tap or to draw  
their own bath water. Never leave a child or handicapped person  
unattended in a bathtub or shower.  
It is recommended that lower water temperatures be used  
to avoid the risk of scalding. It is further recommended,  
in all cases, that the water temperature thermostat be set  
for the lowest temperature which satisfies your hot water  
needs. This will also provide the most energy efficient  
operation of the water heater. Thermostat(s) are factory  
set at 120°F (49°C) unless specified differently by state  
requirements.  
TEMPERATURE SETTINGS  
It is recommended that the dial be set lower whenever possible.  
Temperature  
Setting  
Time to Produce 2nd & 3rd  
Degree Burns on Adult Skin  
160°F (71°C)  
150°F (66°C)  
140°F (60°C)  
130°F (54°C)  
120°F (49°C)  
About 1/2 second  
About 1-1/2 seconds  
Less than 5 seconds  
About 30 seconds  
KEEPING THE THERMOSTAT SETTING AT 120°F (49°C)  
WILL REDUCE THE RISK OF SCALDS.  
More than 5 minutes  
Figure 8 shows the approximate time-to-burn relationship for  
normal adult skin.  
FIGURE 8.  
13  
FOR YOUR INFORMATION  
Do not remove the anode leaving the tank unprotected. By doing  
THERMAL EXPANSION  
so, all warranty on the water heater tank is voided.  
“AIR” IN HOT WATER FAUCETS  
Water supply systems may, because of such events as high line  
pressure, frequent cut-offs, the effects of water hammer among others,  
have installed devices such as pressure reducing valves, check valves,  
back flow preventers, etc. to control these types of problems. When  
these devices are not equipped with an internal by-pass, and no  
other measures are taken, the devices cause the water system to be  
closed. As water is heated, it expands (thermal expansion) and closed  
systems do not allow for the expansion of heated water.  
HYDROGEN GAS: Hydrogen gas can be produced in a hot water  
system that has not been used for a long period of time (generally  
two weeks or more). Hydrogen gas is extremely flammable and  
explosive. To prevent the possibility of injury under these conditions,  
we recommend the hot water faucet, located farthest away, be  
opened for several minutes before any electrical appliances which  
are connected to the hot water system are used (such as a  
dishwasher or washing machine). If hydrogen gas is present, there  
will probably be an unusual sound similar to air escaping through  
the pipe as the hot water faucet is opened. There must be no smoking  
or open flame near the faucet at the time it is open.  
The water within the water heater tank expands as it is heated and  
increases the pressure of the water system. If the relieving point of  
the water heater’s temperature-pressure relief valve is reached, the  
valve will relieve the excess pressure. The temperature-pressure  
relief valve is not intended for the constant relief of thermal  
expansion. This is an unacceptable condition and must be corrected.  
It is recommended that any devices installed which could create a  
closed system have a by-pass and/or the system have an expansion  
tank or device to relieve the pressure built by thermal expansion in  
the water system. Expansion tanks are available for ordering through  
a local plumbing contractor. Contact the local water heater supplier  
or service agency for assistance in controlling these situations.  
HIGH WATER TEMPERATURE SHUT OFF SYSTEM  
A non-adjustable high temperature limit control operates  
before steam temperatures are reached. The high limit is  
in the same area as the upper thermostat and must be  
reset manually when it operates. BECAUSE THE HIGH LIMIT  
OPERATES ONLY WHEN ABNORMALLY HIGH WATER  
TEMPERATURES ARE PRESENT, IT IS IMPORTANT THAT A  
QUALIFIED SERVICE AGENT BE CONTACTED TO DETERMINE  
THE REASON FOR OPERATION BEFORE RESETTING.  
STRANGE SOUNDS  
Possible noises due to expansion and contraction of some metal  
parts during periods of heat-up and cool-down do not necessarily  
represent harmful or dangerous conditions.  
OPERATIONAL CONDITIONS  
WATER ODOR  
In each water heater there is installed at least one anode rod (see  
parts sections) for corrosion protection of the tank. Certain water  
conditions will cause a reaction between this rod and the water.  
The most common complaint associated with the anode rod is one  
of a “rotten egg smell” in the hot water. This odor is derived from  
hydrogen sulfide gas dissolved in the water. The smell is the result  
of four factors which must all be present for the odor to develop:  
A. A concentration of sulfate in the supply water.  
B. Little or no dissolved oxygen in the water.  
C. A sulfate reducing bacteria which has accumulated within the  
water heater (this harmless bacteria is nontoxic to humans).  
D. An excess of active hydrogen in the tank. This is caused by the  
corrosion protective action of the anode.  
• Turn off the heater electrical supply. Do not attempt to reset  
thermostat with power on.  
• Remove the screw(s) securing the outer door and remove door.  
• Remove or fold up the insulation to expose the reset button.  
• Reset the high limit by pushing in the red button marked “RESET”.  
Smelly water may be eliminated or reduced in some water heater  
models by replacing the anode(s) with one of less active material, and  
then chlorinating the water heater tank and all hot water lines. Contact  
the local water heater supplier or service agency for further information  
concerning anAnode Replacement Kit and this chlorination treatment.  
If the smelly water persists after the anode replacement and  
chlorination treatment, we can only suggest that chlorination or aeration  
of the water supply be considered to eliminate the water problem.  
• Replace the insulation so that it completely covers the thermostat  
and element.  
• Replace the outer door.  
• Turn “ON” electric power to the water heater.  
14  
PERIODIC MAINTENANCE  
If after manually operating the valve, it fails to completely reset and  
ANODE ROD INSPECTION  
continues to release water, immediately close the cold water inlet to  
the water heater, follow the draining instructions, and replace the  
temperature-pressure relief valve with a new one.  
If the temperature-pressure relief valve on the appliance weeps or  
discharges periodically, this may be due to thermal expansion. You  
may have a check valve installed in the water line or a water meter  
with a check valve. Consult your local water supplier or service  
agency for further information. Do not plug or remove the  
temperature-pressure relief valve.  
The anode rod is used to protect the tank from corrosion. Most hot water  
tanks are equipped with an anode rod. The submerged rod sacrifices  
itself to protect the tank. Instead of corroding the tank, water ions attack  
and eat away the anode rod. This does not affect the water’s taste or  
color.Therodmustbemaintainedtokeepthetankinoperatingcondition.  
DRAINING  
NOTE: Artificially softened water is exceedingly corrosive because the  
process substitutes sodium ions for magnesium and calcium ions. The  
use of a water softener may decrease the life of the water heater tank.  
Anode deterioration depends on water conductivity, not necessarily water  
condition. A corroded or pitted anode rod indicates high water conductivity  
and should be checked and/or replaced more often than an anode rod  
that appears to be intact. Replacement of a depleted anode rod can  
extend the life of your water heater. Inspection should be conducted by  
a qualified technician, and at a minimum should be checked every three  
years. Typical (but not all) signs of a depleted anode rod are as follows:  
The majority of the rods diameter is less than 3/8”  
Significant sections of the support wire (approximately 1/3 or more  
of the anode rod’s length) are visible.  
The water heater should be drained if being shut down during freezing  
temperatures. Also periodic draining and cleaning of sediment from  
the tank may be necessary.  
If the anode rod shows signs of either or both it should be replaced.  
NOTE: Whether re-installing or replacing the anode rod, check for  
any leaks and immediately correct if found.  
1. Turn electrical supply “OFF”.  
2. CLOSE the cold water inlet valve to the water heater.  
TEMPERATURE-PRESSURE RELIEF VALVE OPERATION  
3. OPEN a nearby hot water faucet and leave open to allow for  
draining.  
4. Connect a hose to the drain valve and terminate to an adequate  
drain.  
5. OPEN the water heater drain valve to allow for tank draining.  
NOTE: If the water heater is going to be shut down and  
drained for an extended period, the drain valve should be  
left open with hose connected allowing water to terminate  
to an adequate drain.  
6. Close the drain valve.  
7. Follow the instructions in the “Filling the Water Heater” section.  
The temperature-pressure relief valve must be manually operated  
at least once a year.  
THERMOSTAT REMOVAL / REPLACEMENT  
When checking the temperature-pressure relief valve operation, make sure  
that (1) no one is in front of or around the outlet of the temperature-pressure  
relief valve discharge line, and (2) that the water discharge will not cause  
any property damage, as the water may be extremely hot, see Figure 9.  
FIGURE 9.  
15  
1. Turn “OFF” the electric power supply to the water heater.  
2. Remove the outer door. Remove or fold up the insulation pad.  
4. Disconnect wires from thermostat and slide out of the bracket.  
5. Remove the thermostat from behind the thermostat bracket.  
3. A.  
Models with lower thermostat without high limit: Lift  
out the tab as shown below to unclip the terminal cover  
from the thermostat. The terminal cover can now be  
removed from the thermostat.  
6. Place the new lower thermostat in the bracket making sure it fits  
firmly against the tank.  
7. Attach the wires to the new thermostat.  
NOTE: Some of the terminals may require straight-in wiring  
through an eye-opening. If wires are now looped, recut and  
strip wire 3/8” to a straight length and insert.  
8. Put plastic terminal cover back in place.  
9. Replace the insulation to cover the thermostat.  
10.Replace outer door then turn the electric power on.  
ELEMENT CLEANING / REPLACEMENT  
NOTE: These instructions are written for element cleaning and  
element replacement for the lower element.  
To remove the element from the tank in order to clean or replace it:  
1. Before beginning turn “OFF” the electric power supply to the water  
heater.  
2. Turn off the water supply to the water heater at the water shut-off  
valve or water meter, see Figure 12.  
FIGURE 10.  
B.  
Models with Upper or Lower Thermostat with High  
Limit: Lift out the tab as shown below to unclip the terminal  
cover from the thermostat. The terminal cover can now be  
removed from the thermostat.  
FIGURE 12.  
3. Attach a hose to the water heater drain valve and put the other  
end in a floor drain or outdoors. Open the water heater drain  
valve. Open a nearby hot water faucet which will relieve pressure  
in the water heater and speed draining.  
FIGURE 13.  
FIGURE 11.  
16  
The water passing out of the drain valve may be extremely hot. To  
avoid being scald, make sure all connections are tight and that the  
water flow is directed away from any person.  
B.  
Models with Upper or Lower Thermostat with High  
Limit: Lift out the tab as shown below to unclip the terminal  
cover from the thermostat. The terminal cover can now be  
removed from the thermostat.  
4. Remove the screw(s) securing the outer door, and remove door.  
FIGURE 14.  
5. Remove or fold up the insulation.  
FIGURE 17.  
7. Disconnect the two wires on the element and unscrew the old  
element from the tank.  
FIGURE 15.  
6. A.  
Models with lower thermostat without high limit: Lift  
out the tab as shown below to unclip the terminal cover  
from the thermostat. The terminal cover can now be  
removed from the thermostat.  
FIGURE 18.  
8. Clean the area around the element opening. Remove any  
sediment from or around the element opening and inside the tank.  
9. If you are cleaning the element you have removed, do so by  
scraping or soaking in vinegar or a deliming solution.  
NOTE: Replacement elements must (1) be the same voltage and  
(2) no greater wattage than listed on the model rating plate  
affixed to the water heater.  
10. A new gasket should be used in all cases to prevent a possible  
water leak. Place the new element gasket on the threaded side  
of the cleaned or new element and screw into tank, securing  
tightly using an element wrench.  
FIGURE 19.  
FIGURE 16.  
17  
11.Close the water heater drain valve by turning the handle to the  
right (clockwise). The drain valve is on the lower front of the  
water heater.  
12.Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open when  
the water heater is in use.  
13.To insure complete filling of the tank, allow air to exit by opening  
the nearest hot water faucet. Allow water to run until a constant  
flow is obtained. This will let air out of the water heater and the piping.  
FIGURE 21.  
DRAIN VALVE WASHER REPLACEMENT  
(See Figure 22)  
1. Follow “Draining” instructions.  
Never use this water heater unless it is completely full of water. To  
prevent damage to the tank and heating element, the tank must be  
filled with water. Water must flow from the hot water faucet before  
turning “ON” power. The manufacturer will not warrant any elements  
damaged by failure to follow instructions.  
2. Turning counter clockwise (  
screw handle.  
), remove the hex cap below the  
3. Remove the washer and put the new one in place.  
4. Screw the handle and cap assembly back into the drain valve  
and retighten using a wrench. DO NOT OVER TIGHTEN.  
14.Check element for water leaks. If leakage occurs, tighten element  
or repeat Steps 2 and 3, remove element and reposition gasket.  
Then repeat Steps 10 through 14.  
5. Follow instructions in the “Filling The Water Heater” section.  
6. Check for leaks.  
15.Reconnect the two wires to the element and then check to make  
sure the thermostat remains firmly against the surface of the tank.  
FIGURE 22.  
SERVICE  
FIGURE 20.  
If a condition persists or you are uncertain about the operation of  
the water heater contact a service agency.  
16.Replace terminal cover on thermostat making sure the locking  
tabs on the terminal cover are in place.  
Use this guide to check a “Leaking” water heater. Many suspected  
“Leakers” are not leaking tanks. Often the source of the water can  
be found and corrected.  
17.Replace the insulation so that it covers the thermostat and  
element, see Figure 21.  
18.Replace outer door.  
If you are not thoroughly familiar with your water heater and safety  
practices, contact a qualified installer to check the water heater.  
19.Turn “ON” electric power to water heater.  
18  
LEAKAGE CHECKPOINTS  
Read this manual first. Then before checking the water heater make  
sure the electrical power supply has been turned “OFF” before  
checking the tank for leakage.  
*A. Condensation and dripping may be seen on pipes if the water  
temperature is low in humid weather or pipe connections may  
be leaking.  
*B. The anode rod fitting may be leaking.  
C. Small amounts of water from temperature-pressure relief valve  
may be due to thermal expansion or high water pressure in  
your area. If the valve is not piped to an open drain the released  
water could be mistaken for a leaking heater, see “Thermal  
Expansion” section.  
*D. The temperature-pressure relief valve may be leaking at the  
tank fitting.  
E. Water on the side of the tank may be condensation due to the  
panel or insulation not being in place.  
F. Water from a drain valve may be due to the valve being slightly  
opened.  
FIGURE 23.  
*G. The drain valve may be leaking at the tank fitting.  
*H. Water in the water heater bottom or on the floor may be from  
condensation, loose connections, or the relief valve. DO NOT  
replace the water heater until a full inspection of all possible  
water sources is made and necessary corrective steps taken.  
Leakage from other appliances, water lines, or ground seepage  
should also be checked.  
*
To check where threaded portion enters tank, insert cotton swab  
between jacket opening and fitting. If cotton is wet, follow  
“Draining” instructions in the “Periodic Maintenance” section  
and then remove fitting. Put pipe dope or teflon tape on the  
threads and replace. Then follow “Filling the Water Heater”  
instructions in the “Installing the New Water Heater” section.  
19  
TROUBLESHOOTING GUIDELINES  
These guidelines should be utilized by a qualified service agent.  
Problem  
Possible Cause(s)  
Corrective Action  
Tighten threaded connections.  
Improperly sealed, hot or cold supply  
connection, relief valve or drain valve.  
WATER LEAKS  
(See Leakage Checkpoints on 19)  
Inspect other appliances near water heater.  
Leakage from other appliances or water lines.  
No power to heater.  
Turn on electrical switch. Check for blown  
fuses or tripped breaker.  
NO HOT WATER  
Reset. Check for source of trouble and correct.  
Replace thermostat.  
High Temperature Limit Switch open.  
Non-functioning upper thermostat.  
Replace thermostats.  
INSUFFICIENT HOT WATER  
Non-functioning thermostats.  
Non-functioning lower element.  
Improper calibration.  
Replace element.  
Replace thermostats.  
Set thermostats to desired temperature.  
Drain. Determine if water treatment is needed.  
Thermostats set too low.  
Sediment or lime in tank.  
Install adequate water heater.  
Correct piping.  
Heater too small for job.  
Wrong piping connections.  
Leaking faucets.  
Repair faucets.  
Review and reduce hot water consumption.  
Insulate piping.  
Wasted hot water.  
Long runs of exposed pipe.  
Hot water piping on outside wall.  
Improper Calibration.  
Insulate piping.  
Replace thermostats.  
Set thermostat to desired setting.  
Drain. Flush-Provide water treatment if needed.  
Install adequate heater.  
Correct piping.  
HIGH OPERATION COSTS  
Thermostats set too high.  
Sediment or lime in tank.  
Heater too small for job.  
Wrong piping connections.  
Leaking faucets.  
Repair faucets.  
Review and reduce hot water consumption.  
Insulate piping.  
Wasted hot water.  
Long runs of exposed piping.  
Hot water piping in exposed wall.  
Non-functioning upper element.  
Non-functioning lower element.  
Excessive water pressure.  
Insulate piping.  
SLOW HOT WATER RECOVERY  
DRIP FROM RELIEF VALVE  
Replace element.  
Replace element.  
Use Pressure Reducing Valve and Pressure  
Relief Valve.  
See “Thermal Expansion” in the For Your  
Information section.  
Closed system.  
THERMOSTAT DOES NOT SHUT OFF  
Replace thermostats.  
Replace thermostats.  
Non-functioning thermostats.  
Improper calibration.  
See “Operational Conditions” in the For Your  
Information section.  
Sulfides in the water.  
WATER ODOR  
WATER HEATER SOUNDS  
Contact dealer to clean or replace elements.  
Scale accumulation on elements.  
20  
REPAIR PARTS LIST  
Now that you have purchased this water heater, should a  
LOWBOY AND UPRIGHT ELECTRIC MODELS  
(Single and Dual Element)  
need ever exist for repair parts or service, simply contact the  
company it was purchased from or the manufacturer listed on  
the rating plate on the water heater.  
Key No. Part Description  
Be sure to provide all pertinent facts when you call or visit.  
1
2
Temperature-Pressure Relief Valve  
Secondary Anode Rod/Nipple w/Heat Trap*  
Element w/Gasket  
Selling prices will be furnished on request or parts will be  
shipped at prevailing prices and you will be billed  
accordingly.  
3
4
Element Gasket  
The model number of your Water Heater will be found on the  
rating plate located above or adjacent to outer door.  
5
Lower Outer Door  
6
Terminal Cover (Double Element)  
Upper Thermostat w/Hi Limit (Double Element)  
Terminal Cover  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
7
8
MODEL NUMBER  
SERIAL NUMBER  
VOLTAGE AND ELEMENT WATTAGE  
9
Lower Thermostat w/Hi Limit  
Terminal Cover  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
**  
Lower Thermostat  
PART DESCRIPTION  
Thermostat Bracket (ea.)  
Drain Valve  
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.  
Primary Anode  
Dip Tube  
Nipple w/H
Upper Oute
Base Pan w
Pipe Insula
T & P Insul
Instruction
* If Applicable  
** Not Illustrated  
21  
REPAIR PARTS LIST  
COMPACT OR MANUFACTURED (MOBILE) HOME ELECTRIC MODELS  
Key No. Part Description  
1
2
Temperature-Pressure Relief Valve  
Outlet Nipple Assembly  
Inlet Nipple  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
**  
Upper Outer Door  
Upper Thermostat w/Hi/Limit  
Anode Rod  
3
4
Junction Box Cover  
Upper and Lower Element  
Element Gasket  
Drain Valve  
5
Base Pan w/Side Drain  
Conduit Bracket  
Pipe Insulation*  
T & P Insulation*  
Dip Tube  
6
7
Thermostat Bracket (ea.)  
Lower Thermostat  
8
9
Terminal Cover  
10  
11  
12  
Lower Thermostat w/Hi Limit  
Terminal Cover  
Plug  
Instruction Manual  
Lower Outer Door  
* If Applicable  
** Not Illustrated  
ACTUAL MODEL AND ILLUSTRATION MAY VARY DEPENDENT ON MODEL CAPACITY AND TYPE.  
SOME MODELS HAVE ALTERNATE INLET, OUTLET AND T&P VALVE LOCATIONS. THESE  
ALTERNATE LOCATIONS ARE IDENTIFIED BY THE LABELING ON THE UNIT.  
Now that you have purchased this water heater, should a need  
ever exist for repair parts or service, simply contact the company  
it was purchased from or the manufacturer listed on the rating  
plate on the water heater.  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
MODEL NUMBER  
Be sure to provide all pertinent facts when you call or visit.  
SERIAL NUMBER  
Selling prices will be furnished on request or parts will be  
shipped at prevailing prices and you will be billed accordingly.  
VOLTAGE AND ELEMENT WATTAGE  
PART DESCRIPTION  
The model number of your Water Heater will be found on the  
rating plate located above or adjacent to outer door.  
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.  
22  
REPAIR PARTS LIST  
TABLE TOP ELECTRIC MODELS  
Key No. Part Description  
1
2
Porcelain Top  
Temperature and Pressure Relief Valve  
Primary Anode Rod  
Upper Thermostat w/Hi Limit  
Dip Tube  
3
4
5
6
Element w/Gasket  
Element Gasket  
7
8
Thermostat Bracket (ea.)  
Terminal Cover  
9
10  
11  
12  
13  
14  
15  
16  
**  
Outer Door (ea.)  
Lower Thermostat w/Hi Limit  
Terminal Cover  
Lower Thermostat  
Drain Access Door  
Drain Valve  
Toe Panel  
Instruction Manual  
** Not Illustrated  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
Now that you have purchased this water heater, should a need  
ever exist for repair parts or service, simply contact the company  
it was purchased from or the manufacturer listed on the rating  
plate on the water heater.  
MODEL NUMBER  
Be sure to provide all pertinent facts when you call or visit.  
SERIAL NUMBER  
VOLTAGE AND ELEMENT WATTAGE  
PART DESCRIPTION  
Selling prices will be furnished on request or parts will be  
shipped at prevailing prices and you will be billed accordingly.  
The model number of your Water Heater will be found on the  
rating plate located under or adjacent to outer door.  
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.  
23  
RESIDENTIAL ELECTRIC WARRANTY  
THIS WARRANTY IS APPLICABLE TO THE ORIGINAL  
This warranty shall apply only when the heater is:  
OWNER ONLY. In accordance with the warranty terms and  
conditions specified below.  
owned by the original purchaser;  
installed for indoor operation only;  
used at temperatures not exceeding the maximum  
calibrated setting of its thermostat;  
used at water pressure not exceeding the working  
pressure shown on the heater;  
filled with potable water, free to circulate at all times  
and with the tank free of damaging water sediment  
or scale deposits;  
used in a non-corrosive and non-contaminated  
atmosphere;  
used with factory approved anode(s) installed;  
in its original installation location;  
in the United States, its territories or possessions,  
and Canada;  
sized in accordance with proper sizing techniques  
for residential water heaters;  
bearing a rating plate which has not been altered,  
defaced or removed except as required by the  
warrantor;  
used in an open system or in a closed system with  
a properly sized and installed thermal expansion tank;  
connected to the proper voltage or:  
A. O. Smith Corporation (the warrantor) will furnish the  
ORIGINAL OWNER, 1) a replacement A. O. Smith water  
heater of equivalent size and current model if the glasslined  
tank in this water heater leaks and, 2) a replacement part for  
any component part which fails.  
THE A. O. SMITH WATER HEATERS REPLACEMENT  
MODEL OR PART WILL BE WARRANTED FOR ONLY THE  
UNEXPIRED PORTION OF THE ORIGINAL WARRANTY.  
The warranty period will be determined by the original date  
of purchase of the water heater, or in the absence of a Bill of  
Sale verifying said date, from the date of manufacture  
indicated on rating plate affixed to this water heater. This  
warranty is not transferrable and applies to models listed  
below:  
Series  
Tank  
Parts  
Conservationist®  
10-year  
10-year  
PXHT, PXHS  
ProMax® 10-Year Models  
10-year  
6-year  
PCRT, PCRS, PCT, PCS, PCL, PCLN, PCJ, PLJC, PLSC  
ProMax® 6-Year Models  
6-year 6-year  
ECRT, ECRS, ECT, ECS, ECL, EJC, EJCT, ECJ,  
ELJC, ESTT, ELSC, ECLN, ECJN, EJCS  
operated at the factory rated input;  
installed with no attempted, nor actual modification  
or alteration of the water heater’s design in any way,  
including but not limited to, the attachment of non-  
company approved appliances or equipment.  
Energy-Saver 5-Year Models  
5-year  
1-year  
ESM,  
When the water heater has been used for other than single  
family residential application;  
Any accident to the water heater or any part thereof  
(including freezing, fire, floods, or lightning), any misuse,  
abuse or alteration of it, any operation of it in a modified  
form, any operation of the water heater on desalinated  
(deionized) water, or any damage caused by attempts to  
repair tank leaks or parts, will void this warranty. This  
warranty does not cover water heaters replaced for  
cosmetic reasons or for reasons of noise, taste, odor,  
discolored and/or rusty water. This warranty does not apply  
to water heaters used to heat pools, whirlpools or hot tubs  
or used for space heating where its sizing does not conform  
with specifications of the heating component manufacturer.  
1. The tank warranty shall be reduced to 1 year for 6 year  
models and to 3 years for 10 year models.  
2. The parts warranty shall be reduced to 1 year for all  
models.  
CONDITIONS AND EXCEPTIONS  
This warranty shall apply only when the water heater is  
installed and operated in accordance with 1) all local fire codes  
and plumbing codes, ordinances and regulations, 2) the  
printed instructions provided with it, 3) good industry practices,  
and 4) proper safety practices such as but not limited to a  
properly sized drain pan if installed in an area where leakage  
from the tank or its connections would result in damage to  
the area adjacent to the heater. In addition, a new temperature  
and pressure relief valve, certified by the Canadian Gas  
Association must have been properly installed and piped to  
the nearest drain.  
This warranty gives you specific legal rights, and you may  
have other rights which vary under the laws of each state.  
If any provision of this warranty is prohibited or invalid  
under applicable state law, that provision shall be  
ineffective to the extent of the prohibition or invalidity  
24  
Dealer replacements are made subject to in-warranty  
validation by warrantor.  
without invalidating the remainder of the affected provision  
or the other provisions of this warranty.  
PROOF OF PURCHASEAND PROOF OF INSTALLATION  
DATEARE REQUIRED TO SUPPORT WARRANTY CLAIM  
FROM ORIGINAL OWNER. THIS FORM DOES NOT  
CONSTITUTE PROOF OF PURCHASE OR PROOF OF  
INSTALLATION.  
SERVICE AND LABOR RESPONSIBILITY  
UNDER THIS LIMITED WARRANTY, THE WARRANTOR  
WILL PROVIDE ONLY A REPLACEMENT WATER  
HEATER OR PART THEREOF. THE OWNER IS  
RESPONSIBLE FOR ALL OTHER COSTS. Such costs  
may include but are not limited to:  
DISCLAIMERS  
a. Labor charges for service, removal, or reinstallation  
of the water heater or part thereof.  
NO EXPRESSED WARRANTY HAS BEEN OR WILL BE  
MADE IN BEHALF OF THE WARRANTOR WITH  
RESPECTTO THE MERCHANTABILITY OF THE HEATER  
OR THE INSTALLATION, OPERATION, REPAIR OR  
REPLACEMENT OF THE HEATER OR PARTS. THE  
WARRANTOR SHALL NOT BE RESPONSIBLE FOR  
WATER DAMAGE, LOSS OF USE OF THE UNIT,  
INCONVENIENCE, LOSS OR DAMAGE TO PERSONAL  
PROPERTY, OR OTHER CONSEQUENTIAL DAMAGE.  
THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE  
OF THIS WARRANTY OR OTHERWISE FOR DAMAGE  
TO ANY PERSONS OR PROPERTY, WHETHER DIRECT  
OR INDIRECT, AND WHETHER ARISING IN CONTRACT  
OR IN TORT.  
b. Shipping and delivery charges for forwarding the new  
water heater or replacement part from the nearest  
distributor and returning the claimed defective heater  
or part to such distributor.  
c. All cost necessary or incidental for handling and  
administrative charges, and for any materials and/or  
permits required for installation of the replacement  
heater or part.  
LIMITATION ON IMPLIED WARRANTIES  
Implied warranties, including any warranty of  
merchantability imposed on the sale of this heater under  
state law are limited to one year duration for the heater  
or any of its parts. Some states do not allow limitations  
on how long an implied warranty lasts, so the above  
limitations may not apply to you.  
Should governmental regulations or industry standards  
prohibit the Manufacturer from furnishing a comparable  
model replacement under this warranty, the Owner will be  
furnished with the closest comparable water heater meeting  
the then current governmental regulations and industry  
standards. A supplementary fee may be assessed to cover  
the additional cost associated with the changes made to  
meet applicable regulations and standards.  
CLAIM PROCEDURE  
Any claim under this warranty should be initiated with the  
dealer who sold the heater, or with any other dealer  
handling the warrantor’s products. If this is not practical,  
the owner should contact: A.O. Smith Corporation,  
500 Tennessee Waltz Parkway, Ashland City, TN 37015.  
Phone: 1.800.323.2636 or visit our website:  
IMPORTANT INFORMATION  
Model Number _______________________________  
Serial Number _______________________________  
INSTALLATION INFORMATION  
For Canadian customers contact:A.O. Smith Enterprises  
LTD., P.O. Box 310, 768 Erie Street, Stratford, Ontario  
N5A6T3 or phone: 1.800.265.8520  
Date Installed _______________________________  
Company’s Name ____________________________  
Street or P.O. Box ____________________________  
City, State, and Zip Code _______________________  
Phone Number_______________________________  
Plumber’s Name _____________________________  
Replacement Parts may be ordered through authorized  
servicers or distributors. Refer to your local Yellow Pages  
for where to call or contact A.O. Smith Corporation,  
500 Tennessee Waltz Parkway, Ashland City, TN 37015.  
Phone: 1.800.433.2545 or visit our website at:  
The warrantor will only honor replacement with identical  
or similar water heater or parts thereof which are  
manufactured or distributed by the warrantor.  
25  
NOTES:  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
26  
NOTES:  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
___________________________________________________  
27  

AO Smith Boiler DW 1810 User Manual
AO Smith Water Heater BTH 250A User Manual
AO Smith Water Heater GDVH 75Q User Manual
AO Smith Water Heater PGCL 40 User Guide
AO Smith Water Heater SDV User Guide