AO Smith Water Heater BTP 650A User Manual

®
CONSERVATIONIST  
COMMERCIAL GAS DIRECT VENT  
TANK-TYPE WATER HEATERS  
BTP-540A, BTPV-540A, BTP-650A,  
BTPV-650A, BTP-740A, BTPV-740A  
STANDARD FEATURES  
Low NOx Certified  
Meets ASHRAE/IES 90.1-1999 thermal efficiency and standby loss  
requirements. Meets SCAQMD Low NOx requirements.  
Professional Start-Up is provided.  
BTP ATMOSPHERIC CONVENTIONAL (Vertical Venting) — A barometric  
draft regulating damper is provided.  
BTPV HORIZONTAL AND DIRECT VENT — Optional vent kits allow for  
sidewall venting or direct venting.  
GLASS-LINED TANK — Exclusive corrosion protection with glass-lining  
and nickelous oxide on all interior tank surfaces. Multiple anodes provide  
corrosion protection. Factory installed A.G.A./ASME rated Temperature and  
Pressure relief valve.  
POWERED GAS BURNER — Premix Low NOx burner design with internal  
FGR. Features an internal blocked flue sensor, separate pilot system, internal  
thermal cutoff & anti-flashback barrier. Inlet gas pressures: 14" W.C. max.,  
8" W.C. min. natural gas only.  
FULLY AUTOMATIC CONTROLS — Safety shut off, high temperature limit  
control, dual thermostat (adjustable 120°F thru 180°F) for accurate  
temperature control.  
HIGH ALTITUDE INSTALLATION — Equipped with adjustable air intake  
damper, easy to reset for high altitude installation by Authorized BTP  
Start-Up agent.  
DRAFT EQUALIZING COMBUSTION CHAMBER — Patented dome system  
balances pressures inside the combustion chamber to ensure even heat  
distribution, optimum flue loading and maximum heat transfer.  
THICK PERMAFOAM INSULATION — Saves fuel, reduces standby heat loss.  
JACKET — Is of heavy gauge steel with baked enamel finish over bonderized  
undercoat.  
U.L. CERTIFIED.  
ASME CONSTRUCTION — Rated working pressure 160 PSI.  
A.G.A./ASMETEMPERATURE&PRESSURERELIEFVALVE — Factory installed.  
OTHER FEATURES  
• Two layers of high temperature ceramic fiber insulation surrounding  
combustion chamber • Flame inspection port opening • Mounted on rugged  
channel iron skids • Multiple anodes for protection.  
EASY CLEANING — One handhole clean out provided.  
CAUTION: Must be installed on noncombustible surface.  
LIMITED WARRANTY OUTLINE  
If the tank should leak anytime during the first three  
years, under the terms of the warranty, A.O. Smith  
will furnish a replacement heater less burner and  
controls; installation, labor, handling and local de-  
livery extra.  
Storage  
Capacity  
U.S. Gals.  
(Litres)  
85 (261)  
85 (261)  
85 (261)  
Input  
Rating  
BTU/HR.  
Nat.  
540,000  
650,000  
740,000  
Recovery Recovery Rating  
Rating  
Rating  
Current Draw  
120V  
60Hz 1 Phase  
THIS OUTLINE IS NOT A WARRANTY.  
For complete information, consult the written  
warranty or A.O. Smith Water Products Company.  
GPH  
100°F Rise  
523  
GPH  
140°F Rise  
374  
Models  
BTP(V)-540A  
BTP(V)-650A  
BTP(V)-740A  
630  
450  
6.0 Amps  
Warranty does not apply to product installed  
outside of the United States of America or its  
territorial possessions and Canada.  
718  
512  
Based on 80% thermal efficiency obtained in A. O. Smith engineering laboratories.  
NOTE: To compensate for the effects of high altitude areas above 2000 feet, recovery ratings  
should be reduced approximately 4% for every 1000 feet above sea level.  
Revised December 2004  
A 107.0  
ALL DIMENSIONS IN INCHES (MILLIMETERS)  
Gas  
Conn.  
1*  
25.4  
1*  
25.4  
1*  
25.4  
Approx.  
Ship. Wt.  
950  
431 kg  
950  
431 kg  
950  
431 kg  
Models  
A
B
73  
1,854  
73  
1,854  
73  
C
32 1/4  
819  
32 1/4  
819  
32 1/4  
819  
D**  
9
229  
9
229  
9
229  
E***  
6
152  
8
203  
8
203  
F
G
93  
2,362  
93  
2,362  
93  
2,362  
H
29 1/2  
749  
29 1/2  
749  
29 1/2  
749  
I
80 3/4  
2,051  
80 3/4  
2,051  
80 3/4  
2,051  
26 1/2  
673  
26 1/2  
673  
26 1/2  
673  
48 1/2  
1,232  
48 1/2  
1,232  
48 1/2  
1,232  
BTP(V)-540A  
BTP(V)-650A  
BTP(V)-740A  
1,854  
* Minimum gas supply pipe is 1 1/4”, reference Manual, Table 7 for gas supply pipe size.  
** D dimension is for atmospheric vent size.  
*** E dimension is for direct and side-wall vent size.  
BTP(V) SUGGESTED SPECIFICATION  
GENERAL  
Water heater(s) shall be Model______________as manufactured by A.O. Smith or equal. Water heater(s) shall be of glass-lined design and include a  
powered gas burner, redundant main gas valves, gas pressure regulator and flame inspection port. Heater(s) shall have an input rating of ______and a  
recovery rating of_________GPH at a temperature rise of 100°F with a maximum storage capacity of 85 gallons. Heater(s) shall be equipped with 1-1/2"  
NPT water inlet and outlet openings and a boiler-type handhole cleanout. Heater(s), for barometric venting and under UL795 for sidewall/direct venting,  
shall be constructed and stamped in accordance with ASME Boiler and Pressure Vessel Code and be so marked for a maximum working pressure of 160  
psi. Heaters shall include a high temperature limit control, dual bulb thermostat for accurate temperature control and anti-stacking compensation and a  
factory installed A.G.A. rated temperature and pressure relief valve. Heater(s) shall be equipped with multiple anodes for corrosion protection, insulated  
with polyurethane foam, and meet ASHRAE/IES 90.1-1999 requirements for thermal efficiency and standby loss, and meet SCAQMD R1146.2 low NOx  
requirements. Heater(s) shall have a minimum thermal efficiency 80%. The outer jacket shall have a baked enamel finish over a bonderized undercoat. All  
internal surfaces of the heater(s) exposed to water shall be glass-lined with an alkaline borosilicate, nickelous oxide composition that has been fused to  
steel by firing at a temperature range of 1,400°F. Heater(s) tank shall have a 3 year limited warranty against corrosion as outlined in the written warranty.  
METHOD OF VENTING  
BTP heater(s) shall be factory supplied with a Barometric Draft Regulator for conventional atmospheric venting using conventional venting materials.  
BTPV heater(s) shall be supplied with an optional vent kit allowing for horizontal sidewall venting or direct venting.  
BURNER AND CONTROLS  
Burner(s) shall be of the premix with internal FGR & thermal cutoff design. Design shall include a separate spark pilot ignition system. In addition,  
burner(s) shall have an integral blocked flue sensor, glass view port, main gas regulator, automatic gas valve, manual test cock and manual gas shutoff  
valve. Burner(s) must be factory installed, tested and started by an A. O. Smith Authorized BTP start-up agent before placing the unit(s) into operation.  
A. O. Smith  
Water Products Company  
Ashland City, TN  
A. O. Smith Water Products Company, Inc.  
A Division of A. O. Smith Corporation  
For Technical Information and  
Automated Fax Service  
Phone: 800-527-1953  
A. O. Smith Corporation reserves the right to make product changes  
or improvements at any time without notice.  
© A. O. Smith Corp., 2004  
Printed in U.S.A.  
A 108.0  

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