AO Smith Water Heater 000 User Manual

COMMERCIAL ELECTRIC  
WATER HEATERS  
DVE–125 THRU 10,000  
DHE–200 THRU 10,000  
STANDARD FEATURES  
OTHER STANDARD FEATURES  
GLASS-LINED TANK Tank interior is coated with glass  
specially developed for use in water heaters. Tanks rated at  
125 psi working pressure; 150 psi or 160 psi working pressure  
is optional. Vermin proof fiber glass insulation reduces costly  
heat loss. Constructed to Section IV of ASME code, and UL  
standards. Tanks have channel skid base. A 4" x 6" handhole  
is furnished on 500, 600 and 700 gallon models; 11" x 15"  
manhole is furnished on 800 gallon and larger sizes.  
Color coded circuitry for easier servicing Anode rods for  
maximum corrosion protection Standard voltages include 208,  
240, 480, 600 volt single or three-phase. For other voltages  
consult factory. Factory installed terminal block(s) Cabinet  
has baked enamel finish Prewired element terminal leads •  
Temperature and pressure relief valve 2" dial temperature  
gauge Immersion type thermostat and high limit for faster  
response.  
INCOLOY IMMERSION HEATERS — Heavy-duty medium watt  
density elements (three/immersion heater) have incoloy  
sheathing: provide excellent protection against oxidation and  
scaling. The input ranges from 15KW to 3000KW (see  
accompanying chart).  
OPTIONAL DUAL ENERGY SOURCE CAPABILITY —  
Provides emergency back up energy source or winter/summer  
boiler operation. Can be specified with optional water to water  
or steam to water heat exchangers. Both single and double  
wall heat exchangers are available. Complete control packages  
can be factory installed for hook-up and run capability.  
AVAILABLE WITH OPTIONAL GOLDENROD ELEMENTS —  
All models are available with the Goldenrod 24K gold plated  
elements (patent pending). Goldenrod Elements provide long-  
life and five times the scaling resistance of standard incoloy  
elements. Goldenrod Elements carry a three-year warranty  
against failure due to scale.  
FUSING — Control and power circuit fusing to meet N.E.C.  
PILOT SWITCH AND LIGHT — Provided on front of heater;  
permits manual starting and stopping of heater by interrupting  
power to control circuit.  
MEETS OR EXCEEDS THE  
REQUIREMENTS OF ASHRAE  
90.1b-1990 STANDARD FOR  
ENERGY EFFICIENCIES.  
ASME  
MAGNETIC CONTACTOR(S) — Heavy duty UL rated for  
100,000 cycles.  
LIMITED WARRANTY OUTLINE  
If the tank should leak any time during the first three  
years, under the terms of the warranty, A. O. Smith will  
repair or replace the heater; installation, labor, handling  
and local delivery extra. THIS OUTLINE IS NOT A  
WARRANTY. For complete information, consult the  
written warranty or A. O. Smith Water Products Company.  
LOW WATER CUTOFF — Probe type electric low water cutoff  
prevents energizing of elements in the event of low water  
condition.  
120 VOLT CONTROL CIRCUIT — 120 volt control circuit is  
powered by fused transformer.  
Warranty does not apply to product installed outside of  
the United States of America or its territorial possessions  
and Canada.  
IMMERSION THERMOSTAT — Immersion temperature control  
(one per 60KW) is adjustable to 180°F; high temperature cutoff  
is manual reset, adjustable type.  
July 2007R  
ACESS00607  
Page 1 of 4  
ACESS00607  
Page 2 of 4  
SAMPLE SPECIFICATIONS  
The heater(s) shall be A.O. Smith Dura-Power Commercial Electric Model Number ___________________ or an approved  
equal. Heater(s) shall be rated at _______ KW, _______ V, _______ phase, 60 cycle AC. The heater shall be for (vertical/  
horizontal) installation with lifting lugs and channel skid base. Vessel shall be constructed to Section IV of the ASME Code for  
125 psi working pressure. Vessel shall be glass-lined with anodic protection. Entire vessel and electrical controls are to be  
encased in a rectangular sheet metal enclosure with baked enamel finish. Tank to be insulated with fiber glass insulation.  
Separate 2" dial type temperature gauge will be mounted on the front of the enclosure. Enclosure to have hinged locking door  
over electric controls. There shall be ____________ individually replaceable _______ KW, 4 bolt flange mounted, incoloy  
sheathed heating elements each complete with prewired terminal leads. These elements will be switched by magnetic contactors  
which are operated by a 120V fused control circuit protected by manual reset high limit. Control circuit is activated by a master  
pilot switch and electronic low water cutoff. The thermostatic control of the contacts shall be in _______ stages through solid  
state modulating step control which will balance the water heating input to the demand. This control shall prevent the entire  
electrical load from being switched on instantaneously. The control shall have even load progressive sequencing which utilizes  
the "first on, first off" principle thereby equalizing the operating time of heating elements and contactors. Each magnetic contactor  
and heating element circuit will be protected by a maximum of 60 amp cartridge type fuses with a minimum of 100,000 amp  
interrupting capacity. The entire water heating package shall be prewired to solderless terminal lugs, factory tested, complete  
with ASME temperature and pressure relief valve and bear the Underwriters' Laboratories label. Heater(s) shall have a 3 year  
limited warranty as outlined in the written warranty. Fully illustrated instruction manual included.  
ACESS00607  
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OPTIONS  
CONTROL OPTIONS  
COPPER TUBE TANK HEATER – Double wall copper tube  
tank heaters are designed for heating potable water with both  
potable or non-potable liquids or steam, and are specifically  
engineered for installation in models DVE and DHE for dual  
energy applications. Tank heaters have a positive fail-safe  
means of leak detection in the event of either tube failure to  
prevent mixture of heating medium and potable water. Single  
wall heat exchangers are also available. Refer to pages A  
412.3 and A 412.4 for more information.  
TANK LININGS  
CEMENT – A special formulation of cement providing excel-  
lent corrosion protection. Available on 200 gallon and larger  
tanks.  
EPOXY – A solventless two component epoxy lining applied  
to a minimum ten-mil (.010") dry thickness. Available on  
200 gallon and larger tanks.  
THERMOSTATIC STEP CONTROL – The simplest form of  
modulation. Allows elements to be stepped on in groups by  
specifying additional thermostats (up to one per contactor).  
It is recommended that number of thermostats not exceed  
five.  
GOLDENROD ELEMENTS – Available with Optional  
Goldenrod Elements - All DVE/DHE models are available with  
the Goldenrod 24K gold plated elements (patent pending).  
Goldenrod Elements provide long-life and five times the  
scaling resistance of standard incoloy elements. Goldenrod  
Elements carry a three-year warranty against failure due to  
scale.  
SOLID STATE MODULATING STEP CONTROL– Solid state  
electronic control device that modulates input to match load  
through progressive sequencing of steps (up to 20 steps with  
maximum of one per contactor).  
SPECIAL CONSTRUCTION  
SILICON BRONZE VESSELS – Are available for special  
applications or very corrosive water conditions. Consult fac-  
tory for specific sizes.  
SEQUENCER – Up to 5 stage time delay sequencer pro-  
vides for stepping of elements in groups or individually (maxi-  
mum of one step per contactor). Units supplied with this  
option will have a 120/24 volt control circuit.  
STAINLESS STEEL VESSELS – Are available for deionized  
water. Built with stainless steel under rules of Section IV of  
the ASME Boiler and Pressure Vessel Code for operation on  
deionized water having a minimum specific resistivity of 10  
megohm/cm.  
TERMINAL BLOCKS – Allows for remote connection to build-  
ing demand limiter or other functions.  
AUTOMATIC RESET HIGH LIMIT – A control that in the  
event of high temperature, interrupts power, de-energizing  
elements, automatic reset. (Standard with modulating step  
control).  
150 OR 160 PSI WORKING PRESSURE – Must be speci-  
fied at time of order.  
OTHER OPTIONAL FEATURES  
INDICATING LIGHTS – Denotes heating stage(s) in opera-  
tion. Up to one light per contactor is available.  
TEMPERATURE AND PRESSURE RELIEF VALVES – For  
working pressures other than standard; consult factory.  
OVERRIDE SWITCHES – A simple means of load control  
allows all or part of unit input to be controlled manually. Up  
to one switch per contactor is available.  
HORIZONTAL OR VERTICAL – See specifications, most  
gallon capacities may be obtained in vertical or horizontal  
construction.  
SAFETY DOOR INTERLOCK – Prevents opening of control  
panel door when heater power supply is on. NOTE: Once  
door is opened heater may be energized if necessary for  
service diagnosis.  
CIRCULATING PUMP PACKAGE – Circulating pump and  
piping sized to turn over entire storage capacity of tank once  
each hour. Recommended to optimize available water at  
temperature in horizontal tanks particularly where low draw  
conditions are anticipated.  
SHUNT TRIP CIRCUIT BREAKER – A safety device (circuit  
breaker) which disconnects power to heater in the event of  
overcurrent, high temperature or low water level, breaker must  
be manually reset.  
OPTIONAL INTERNATIONAL VOLTAGES – 380 and 415  
volts three phase.  
CIRCUIT BREAKER – A safety device which disconnects  
3-1/2" DIAL TYPE PRESSURE GAUGE – Factory installed.  
power to the heater in the event of overcurrent.  
3-1/2" DIAL TYPE TEMPERATURE GAUGE – Factory in-  
stalled.  
11" x 15" MANHOLE – Available as option on tanks 700  
gallons or smaller.  
A. O. Smith  
Water Products Company  
Irving, TX  
A. O. Smith Water Products Company, Inc On Line  
A Division of A. O. Smith Corporation  
A. O. Smith Corporation reserves the right to make product changes  
or improvements at any time without notice.  
For Technical information and  
Automated fax Service,  
Phone: 800-527-1953  
© A. O. Smith Corp., 1999  
Printed in U.S.A.  
ACESS00607  
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