AO Smith Water Heater BTI 120 thru 400A ASME (A) User Manual

PSD-3-406/A  
COMMERCIAL TANK TYPE WATER HEATER  
REPLACEMENT PARTS LIST  
MODELS BTI 120 thru 400/A:  
STANDARD AND ASME (A)  
SERIES 100 - NAT.  
SERIES 101- L.P.  
HONEYWELL VALVE  
45  
51  
A.O. SMITH WATER PRODUCTS CO., INC.  
5621 W. 115TH STREET • ALSIP, ILLINOIS 60803  
PHONE: 1-800-433-2545 • FAX: 1-800-433-2515  
PRINTED IN U.S.A. 0803  
195810-000  
BTI  
BTI  
BTI  
BTI  
BTI  
Item  
Description  
120  
154  
180  
199  
200/A  
1
2
Baffle, Flue ........................................... 192199-5........... 194732 ............. 194732 ............... 194732 .............. 194715  
Base, Jacket Assembly ......................... 193863 ............ 193863 ............. 194166 ............... 194166 .............. 194068  
Blower Assembly  
3
4
5
6
7
Blower ......................................... 194408 ............ 194408 ............. 194408 ............... 194408 .............. 194408  
Outlet Assembly, Exhaust ........... 194424 ............ 194424 ............. 194424 ............... 194424 .............. 194424  
Screw, TEK .................................. 194613 ............ 194613 ............. 194613 ............... 194613 .............. 194613  
Burner, Orifice Bracket, Main .................. 98044 .............. 98044 ............... 98044 ................. 98044 ................ 98044  
Burner Orifice, Main (Nat.) ................... 76243-32.......... 76243-30...........76243-35............ 76243-32 .......... 76243-32  
Burner Orifice, Main (L.P.).................... 76243-49.......... 76243-46...........76243-50............ 76243-49 .......... 76243-48  
BTI  
8
9
10  
Burner Assembly, Main ......................... 192322 ............ 192322 ............. 192322 ............... 192322 ............... 98047  
Burner w/Ignitor Bracket, Main .............. 194630 ............ 194630 ............. 194630 ............... 194630 .............. 194717  
Bushing ................................................. 193404 ............ 193404 ............. 193404 ............... 193404 .............. 193404  
Cleanout Assembly  
11  
12  
#13  
14  
15  
16  
17  
18  
19  
20  
Gasket.......................................... 99038 .............. 99038 ............... 99038 ................. 99038 ................ 99038  
Pressure Plate ............................. 99037 .............. 99037 ............... 99037 ................. 99037 ................ 99037  
Screws, Machine ..................... 69852-1(6) ...... 69852-1(6) ....... 69852-1(6).......... 69852-1(6) ........ 69852-1(6)  
Control, Ignition Board .......................... 194392 ............ 194392 ............. 194392 ............... 194392 .............. 194392  
Cover, Burner ......................................... 98185 .............. 98185 ..............98185-3 .............. 98185-3 ............ 98185-3  
Cover, Cleanout..................................... 181260 ............ 181260 ............. 181260 ............... 181260 .............. 181260  
Cover, Control Box................................. 194395 ............ 194395 ............. 194395 ............... 194395 .............. 194395  
Cover, Inner .......................................... 194514-4.......... 194514-3...........194514-1............ 194514-1 .......... 194388-3  
Cover, Jacket ......................................... 194523 ............ 194523 ............. 194523 ............... 194523 .............. 194389  
Collar, Pipe Nipple ................................. 74060 .............. 74060 ............... 74060 ................. 74060 ................ 74060  
Floor Shield Assembly ......................... 193864-1.......... 193864-1...........193864-1............ 193864-1 ............ 193984  
21  
22  
23  
Ignitor, Flame Sensor............................ 194405 ............ 194405 ............. 194405 ............... 194405 .............. 194405  
BTI  
Insulation, Top ....................................... 194439 ............ 194439 ............. 194439 ............... 194439 .............. 194439  
*24  
*25  
*26  
*27  
*28  
*29  
30  
*31  
*32  
*33  
*34  
*35  
*36  
37  
38  
*39  
40  
41  
42  
43  
44  
45  
46  
Cleanout ..................................... 193914 ............ 193914 ............. 193914 ............... 193914 .............. 193914  
Flammable Vapors ..................... 192872 ............ 192872 ............. 192872 ............... 192872 .............. 192872  
Help Line .................................... 190600 ............ 190600 ............. 190600 ............... 190600 .............. 190600  
Instruction ................................... 170345 ............ 170345 ............. 170345 ............... 170345 .............. 170345  
Instruction, Bilingual ................... 193912 ............ 193912 ............. 193912 ............... 193912 .............. 193912  
Instruction, ECO......................... 192282-1.......... 192282-1...........192282-1............ 192282-1 .......... 192282-1  
L&O Label ................................... 194401 ............ 194401 ............. 194401 ............... 194401 .............. 194401  
Master Fit .................................... 193859 ............ 193859 ............. 193859 ............... 193859 .............. 193859  
Relief Valve ................................. 200042 ............ 200042 ............. 200042 ............... 200042 .............. 200042  
Ultra Coat .................................... 193860 ............ 193860 ............. 193860 ............... 193860 .............. 193860  
Water Inlet ................................... 161040 ............ 161040 ............. 161040 ............... 161040 .............. 161040  
Water Outlet ............................... 161040-1.......... 161040-1...........161040-1............ 161040-1 .......... 161040-1  
Wiring Diagram........................... 194400 ............ 194400 ............. 194400 ............... 194400 .............. 194400  
Leg .................................................... 194115 ............ 194115 ............. 194115................ 194115 .............. 194115  
Manifold .................................................. 76244 .............. 76244 ..............76244-2 .............. 76244-2 ............ 76244-2  
Manual, Instruction ................................ 194780 ............ 194780 ............. 194780 ............... 194780 .............. 194780  
BTI  
Plate, Mounting ..................................... 194391 ............ 194391 ............. 194391 ............... 194391 .............. 194391  
Probe/ECO, Upper Thermostat ............ 194396 ............ 194396 ............. 194396 ............... 194396 .............. 194396  
Probe/Lower Thermostat ...................... 194397 ............ 194397 ............. 194397 ............... 194397 .............. 194397  
Rod, Anode .......................................... 180618-42........180618-42.........180618-42 .......... 180618-42 ........ 180618-42  
Switch, Blower/Prover ........................... 194411 ............ 194411 ............. 194411................ 194411 .............. 194411  
Switch, Low Gas Pressure .................. 191149-5 .......... 191149-5 ...........191149-5 ............ 191149-5 .......... 191149-5  
Switch, Off/On ........................................ 193243 ............ 193243 ............. 193243 ............... 193243 .............. 193243  
Thermostat, Digital ............................... 194393 ............ 194393 ............. 194393 ............... 194393 .............. 194393  
Tube, Inlet.............................................192626-1.......... 192626-1...........192626-1............ 192626-1 .......... 192626-1  
Tube, Outlet .......................................... 192627-1.......... 192627-1...........192627-1............ 192627-1 .......... 192627-1  
Valve, Drain ........................................... 26273-6............ 26273-6............. 26273-6 .............. 26273-6 ............ 26273-6  
Valve, Gas - (Nat.).................................194536-1.......... 194536-1...........194536-1............ 194536-1 .......... 194536-1  
Valve, Gas - (L.P.) .................................194536-3.......... 194536-3...........194536-3............ 194536-3 .......... 194536-3  
Valve, T&P .............................................. 192467 ............ 192467 ............. 192467 ............... 192467 .............. 192467  
Wire Harness - Control (Nat.) ............... 194545 ............ 194545 ............. 194545 ............... 194545 .............. 194545  
Wire Harness - Control (LP) ................. 194399 ............ 194399 ............. 194399 ............... 194399 .............. 194399  
Wire Harness - Power .......................... 194398 ............ 194398 ............. 194398 ............... 194398 .............. 194398  
The Eliminator ....................................... 195100 ............ 195098 ............. 195098 ............... 195098 .............. 195098  
(1 1/2”) galvanized pipe union .............. 195127 ............ 195127 ............. 195127 ............... 195127 .............. 195127  
47  
48  
49  
50  
51  
52  
*53  
*54  
55  
56  
BTI  
BTI  
BTI  
BTI  
BTI  
Item  
Description  
250/A  
275/A  
310/A  
366/A  
400/A  
1
2
Baffle, Flue ............................................ 194718 ............ 194715 ............. 194705 ............... 194705 .............. 194705  
Base, Jacket Assembly ......................... 194068 ............ 194068 ............. 193986 ............... 193986 .............. 193986  
Blower Assembly:  
3
4
5
6
7
Blower ......................................... 194408 ............ 194408 ............. 194408 ............... 194408 .............. 194408  
Outlet Assembly, Exhaust ........... 194424 ............ 194424 ............. 194424 ............... 194424 .............. 194424  
Screw, TEK.................................. 194613 ............ 194613 ............. 194613 ............... 194613 .............. 194613  
Burner, Orifice Bracket, Main .................. 98044 .............. 98044 ............... 98044 ................. 98044 ................ 98044  
Burner Orifice, Main (Nat.) .................... 76243-30.......... 76243-29...........76243-35............ 76243-32 .......... 76243-31  
Burner Orifice, Main (L.P.)..................... 76243-45.......... 76243-44...........76243-51............ 76243-49 .......... 76243-48  
Burner Assembly, Main .......................... 98047 .............. 98047 .............. 192322 ............... 192322 .............. 192322  
BTI  
8
9
10  
Burner w/Ignitor Bracket, Main .............. 194717 ............ 194717 ............. 194717 ............... 194611 .............. 194611  
Bushing ................................................. 193404 ............ 193404 ............. 193404 ............... 193404 .............. 193404  
CLEANOUT Assembly:  
11  
12  
#13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Gasket.......................................... 99038 .............. 99038 ............... 99038 ................. 99038 ................ 99038  
Pressure Plate ............................. 99037 .............. 99037 ............... 99037 ................. 99037 ................ 99037  
Screws, Machine ..................... 69852-1(6) ...... 69852-1(6) ....... 69852-1(6).......... 69852-1(6) ........ 69852-1(6)  
Control, Ignition Assembly .................... 194392 ............ 194392 ............. 194392 ............... 194392 .............. 194392  
Cover, Burner ........................................ 98185-3............ 98185-3............. 98185-4 .............. 98185-4 ............ 98185-4  
Cover, Cleanout..................................... 181260 ............ 181260 ............. 181260 ............... 181260 .............. 181260  
Cover, Control Box................................. 194395 ............ 194395 ............. 194395 ............... 194395 .............. 194395  
Cover, Inner .......................................... 194388-5.......... 194388-5...........194388-5............ 194388-5 .......... 194388-5  
Cover, Jacket ......................................... 194389 ............ 194389 ............. 194389 ............... 194389 .............. 194389  
Collar, Pipe Nipple ................................. 74060 .............. 74060 ............... 74060 ................. 74060 ................ 74060  
Floor Shield Assembly .......................... 193984 ............ 193984 ............. 193984 ............... 193984 .............. 193984  
Ignitor, Flame Sensor............................ 194405 ............ 194405 ............. 194405 ............... 194405 .............. 194405  
Insulation, Top....................................... 194439 ............ 194439 ............. 194439 ............... 194439 .............. 194439  
LABELS:  
BTI  
*24  
*25  
*26  
*27  
*28  
*29  
30  
*31  
*32  
*33  
*34  
*35  
*36  
37  
38  
*39  
40  
41  
42  
43  
44  
45  
46  
Cleanout ..................................... 193914 ............ 193914 ............. 193914 ........................................... 193914  
Flammable Vapors ..................... 192872 ............ 192872 ............. 192872 ............... 192872 .............. 192872  
Help Line .................................... 190600 ............ 190600 ............. 190600 ............... 190600 .............. 190600  
Instruction ................................... 170345 ............ 170345 ............. 170345 ............... 170345 .............. 170345  
Instruction, Bilingual ................... 193912 ............ 193912 ............. 193912 ............... 193912 .............. 193912  
Instruction, ECO......................... 192282-1.......... 192282-1...........192282-1............ 192282-1 .......... 192282-1  
L&O Label ................................... 194401 ............ 194401 ............. 194401 ............... 194401 .............. 194401  
Master Fit .................................... 193859 ............ 193859 ............. 193859 ............... 193859 .............. 193859  
Relief Valve ................................. 200042 ............ 200042 ............. 200042 ............... 200042 .............. 200042  
Ultra Coat .................................... 193860 ............ 193860 ............. 193860 ............... 193860 .............. 193860  
Water Inlet ................................... 161040 ............ 161040 ............. 161040 ............... 161040 .............. 161040  
Water Outlet ............................... 161040-1.......... 161040-1...........161040-1............ 161040-1 .......... 161040-1  
Wiring Diagram........................... 194400 ............ 194400 ............. 194400 ............... 194400 .............. 194400  
Leg .................................................... 194115 ............ 194115 ............. 194115................ 194115 .............. 194115  
Manifold ................................................. 76244-2............ 76244-2............. 76244-4 .............. 76244-4 ............ 76244-4  
Manual, Instruction ................................ 194780 ............ 194780 ............. 194780 ............... 194780 .............. 194780  
Plate, Mounting ..................................... 194391 ............ 194391 ............. 194391 ............... 194391 .............. 194391  
BTI  
Probe/ECO, Upper Thermostat ............ 194396 ............ 194396 ............. 194396 ............... 194396 .............. 194396  
Probe/Lower Thermostat ...................... 194397 ............ 194397 ............. 194397 ............... 194397 .............. 194397  
Rod, Anode .......................................... 180618-42........180618-42.........180618-42.......... 180618-42 ........ 180618-42  
Switch, Blower Prover ........................... 194411 ............ 194411 ............. 194411................ 194411 .............. 194411  
Switch, Low Gas Pressure .................. 191149-5 .......... 191149-5 ........... 191149-5 ............ 191149-5 .......... 191149-5  
Switch, Off/On ........................................ 193243 ............ 193243 ............. 193243 ............... 193243 .............. 193243  
Thermostat, Digital ............................... 194393 ............ 194393 ............. 194393 ............... 194393 .............. 194393  
Tube, Inlet............................................. 192626-1.......... 192626-1...........192626-1............ 192626-1 .......... 192626-1  
Tube, Outlet .......................................... 192627-1.......... 192627-1...........192627-1............ 192627-1 .......... 192627-1  
Valve, Drain ........................................... 26273-6............ 26273-6............. 26273-6 .............. 26273-6 ............ 26273-6  
Valve, Gas - (Nat.)................................. 194536-1.......... 194536-1............ 194536 ............... 194536 .............. 194536  
Valve, Gas - (L.P.) ................................. 194536-3.......... 194536-3...........194536-2............ 194536-2 .......... 194536-2  
Valve, T&P.............................................. 192467 ............ 192467 ............. 192467 ............... 192467 .............. 192467  
Wire Harness - Control (Nat.) ............... 194545 ............ 194545 ............. 194545 ............... 194545 .............. 194545  
Wire Harness - Control (L.P.) ................ 194399 ............ 194399 ............. 194399 ............... 194399 .............. 194399  
Wire Harness - Power .......................... 194398 ............ 194398 ............. 194398 ............... 194398 .............. 194398  
The Eliminator....................................... 195098 ............ 195098 ............. 195098 ............... 195098 .............. 195098  
BTI  
47  
48  
49  
50  
51  
52  
*53  
*54  
55  
56  
(1 1/2”) galvanized pipe union .............. 195127 ............ 195127 ............. 195127 ............... 195127 .............. 195127  
*Items not illustrated. # Quantities shown in parenthesis next to part number. TBD To be determined.  
Part numbers underlined are recommended stock items for emergency replacement. (Consider gas used in your area only).  
Requests from PSD by giving all information such as model and series number, type of gas and specifications.  
A.O. SMITH WATER PRODUCTS CO., INC.  
5621 W. 115TH STREET ALSIP, ILLINOIS 60803  
PHONE: 1-800-433-2545 FAX: 1-800-433-2515  

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