AO Smith Water Heater HW 160M User Manual

PSD-3-594/E  
BURKAY COMMERCIAL WATER HEATER  
REPLACEMENT PARTS LIST  
MODELS HW-120M/160M/200M:  
SERIES 890 THRU 943  
MODELS HW-225M:  
SERIES 890 THRU 942  
WIRE TERMINALS USED WITH ITEM 53  
78468  
78469  
85688  
98017  
99593  
ITEM 46  
A.O. SMITH WATER PRODUCTS CO., INC.  
5621 W. 115TH STREET • ALSIP, ILLINOIS 60803  
PHONE: 1-800-433-2545 • FAX: 1-800-433-2515  
Website: WWW.HOTWATER.COM • EMAIL: PARTS@HOTWATER.COM  
PRINTEDINU.S.A.  
2582 02/00 191273-000 REV.06  
STANDING PILOT MODELS  
SERIES 890, 891, 940 & 941  
I.I.D. MODELS  
SERIES 942 & 943  
REPLACEMENT FOR 78192  
I.I.D. MODELS  
SERIES 892, 893, 932, 933, 894 & 895  
MAIN BURNER & MANIFOLD  
(I.I.D. MODELS)  
MAIN BURNER & MANIFOLD  
(STANDING PILOT MODELS)  
Item 51: Gas Control Valve  
Series 892/893/894/895  
Series 932/933/942/943  
Series 890/891/940/941  
*Not illustrated.  
+When ordering wire, indicate length required in inches. (Example: 86578-100 equals 100" length).  
Part numbers underlined are recommended stock items for emergency replacement. (Consider gas used in your area only).  
Request parts from Water Products Company by giving all information such as model, series number, type of gas, & specifications.  
Parts list PSD-3-594/E supersedes parts list PSD-3-594.  
Item Parts Description  
HW 120M  
HW 160M  
HW 200M  
HW 225M  
1
2
3
4
5
6
7
Base, Assembly................................................... 97981-702 ..............97981-702............. 97981-702 ............. 97981-702  
Box, Junction ........................................................ 93558......................93558 .................... 93558 ..................... 93558  
Bracket, Control ................................................... 95452-12 ................95452-12 ............... 95452-12................ 95452-14  
Bracket, Main Burner Support (Rear) .................. 78882......................78882 .................... 78882 ..................... 78882  
Bracket, Skirt Support .......................................... 97963......................97963 .................... 97963 ..................... 97963  
Burner, Main ......................................................... 78382......................78382 .................... 78382 ..................... 78382  
Burner, Main - With Pilot Bracket:  
Series 890 & 891, 940 & 941 ..................... 170613....................170613 .................. 170613 ................... 170613  
Series 892 & 893, 932 & 933, ....................  
894 & 895,942 & 943 .................................. 170613-1 ................170613-1 ............... 170613-1................ 170613-1  
Burner, Pilot - With Orifice:  
8
Natural Gas:  
Series 890, 940 .......................................... 170510....................170510 .................. 170510 ................... 170510  
HW  
Series 892, 894 & 932 ................................ 78192......................78192 .................... 78192 ..................... 78192  
Series 942 .................................................. 210871-2 ................210871-2 ............... 210871-2................ 210871-2  
Propane Gas:  
Series 891, 941 .......................................... 170510-1 ................170510-1 ............... 170510-1................ - - - -  
Series 893, 895 & 933 ................................ 78192-1 ..................78192-1 ................. 78192-1 .................. - - - -  
Series 943 .................................................. 210871-3 ................210871-3 ............... 210871-3................ - - - -  
Bus Bar ................................................................ 170547....................170547 .................. 170547 ................... 170547  
Cable Assembly -  
9
10  
Series 892, 893, 894, 895,  
932 & 933.................................................... 170559-3 ................170559-3 ............... 170559-3................ 170559-3  
Catch, Door .......................................................... 28666......................28666 .................... 28666 ..................... 28666  
*Channel, Plastic ................................................. 99260......................99260 .................... 99260 ..................... 99260  
Clip, Retainer ....................................................... 99263......................99263 .................... 99263 ..................... 99263  
Coil, Combustion Chamber ................................ 97272......................97272 .................... 97273 ..................... 97273  
HW  
11  
12  
13  
14  
15  
Collector, Flue  
Series 890, 891, 892, 893, 932 & 933 ....... 191392....................191392 .................. 191392 ................... 191392-1  
Series 894, 895, 940, 941, 942 & 943 ....... 191392-2 ................191392-3 ............... 191392-4................ 191392-5  
Control, Coil Limit (Protector Switch) .................. 77981......................77981 .................... 77981 ..................... 77981  
Control, Automatic Gas Shutoff ........................... 93661-4 ..................93661-4 ................. 93661-4 .................. 93661-4  
Control, Intermittent Ignition:  
16  
17  
18  
Natural Gas -  
Series 892, 932, 894 & 942 ........................ 191182 ....................191182 .................. 191182 ................... 191182  
Propane Gas -  
Series 893, 933, 895 & 943 ........................ 191182-1.................191182-1 ............... 191182-1 ................ - - - -  
Cover, Coil Limit (Protector Switch) ..................... 96667-702 ..............96667-702............. 96667-702 ............. 96667-702  
Cover, Junction Box.............................................. 2233 ........................2233 ...................... 2233 ....................... 2233  
Cover, Top ............................................................ 96231-703 ..............96231-703............. 96231-703 ............. 95115-704  
*Decals:  
19  
20  
21  
22  
HW  
ASHRAE .......................................................... 160659....................160659 .................. 160659 ................... 160659  
Delime ............................................................. 76770......................76770 .................... 76770 ..................... 76770  
Coil Limit ......................................................... 97315......................97315 .................... 97315 ..................... 97315  
Instruction ........................................................ 97968......................97968 .................... 97968 ..................... 97968  
Lighting & Operating:  
Series 890 & 891, 940 & 941 ..................... 190195....................190195 .................. 190195 ................... 190195  
Series 892 & 893, 894 & 895 ..................... 190193....................190193 .................. 190193 ................... 190193  
Series 932 & 933, 942 & 943 ..................... 192012....................192012 .................. 192012 ................... 192012  
Pressure Data ................................................. 170872-2 ................170872-2 ............... 170872-3................ 170872-3  
Relief Valve ...................................................... 190050....................190050 .................. 190050 ................... 190050  
Water Inlet ....................................................... 94518......................94518 .................... 94518 ..................... 94518  
Water Outlet ..................................................... 94519......................94519 .................... 94519 ..................... 94519  
Wiring Diagram:  
Series 890 & 891, 940 & 941 ..................... 190838....................190838 .................. 190838 ................... 190838  
HW  
Series 892, 894 .......................................... 191410....................191410 .................. 191410 ................... 191410  
Series 893, 895 .......................................... 191411 ....................191411 .................. 191411 ................... - - - -  
Series 932, 942 .......................................... 192013....................192013 .................. 192013 ................... 192013  
Series 933, 943 .......................................... 192014....................192014 .................. 192014 ................... 192014  
Door .................................................................... 95093-710 ..............95093-710............. 95093-710 ............. 95093-710  
Exchanger, Heat ................................................... 190964....................190964 .................. 190964 ................... 190964  
Glass Yarn - 4 reg’d ............................................. 68831-4 ..................68831-4 ................. 68831-4 .................. 68831-4  
Glass Yarn - 4 reg’d ............................................. 68831-3 ..................68831-3 ................. 68831-3 .................. 68831-3  
Grommet .............................................................. 96053......................96053 .................... 96053 ..................... 96053  
Hood, Draft ........................................................... 191455-1 ................95157-703............. 95157-703 ............. 95157-707  
23  
24  
24a  
24b  
25  
26  
Item Parts Description  
HW 120M  
HW 160M  
HW 200M  
HW 225M  
27  
28  
29  
30  
31  
Insulation, Blanket ............................................... 190175-7 ................190175-7 ............... 190175-7................ 190175-6  
Insulator ............................................................... 32779-1 ..................32779-1 ................. 32779-1 .................. 32779-1  
Jacket, Outer ........................................................ 191378-700 ............191378-700........... 191378-700 ........... 191378-701  
Knob, Door ........................................................... 89410......................89410 .................... 89410 ..................... 89410  
Manifold:  
Series 890 thru 943 .................................... 192339....................192339 .................. 192339 ................... 192339  
Nut, Burner ........................................................... 160360....................160360 .................. 160360 ................... 160360  
Nut, Tie Rod ......................................................... 85138......................85138 .................... 85138 ..................... 85138  
Orifice, Main Burner:  
32  
33  
34  
Natural Gas ..................................................... 78790-32 ................78790-29 ............... 78790-23................ 78790-20  
Propane Gas ................................................... 78790-49 ................78790-45 ............... 78790-42................ - - - -  
Orifice, Pilot Burner:  
35  
Natural Gas:  
Series 890, 940 .......................................... 6294 ........................6294 ...................... 6294 ....................... 6294  
HW  
Series 892, 932, 894 & 942 ........................ 6210 ........................6210 ...................... 6210 ....................... 6210  
Propane Gas:  
Series 891, 941 .......................................... 6295 ........................6295 ...................... 6295 ....................... - - - -  
Series 893, 933, 895 & 943 ........................ 6211 ........................6211....................... 6211 ....................... - - - -  
Ring, Base ........................................................... 97965-700 ..............97965-700............. 97965-700 ............. 97965-700  
Ring, Support ....................................................... 96553......................96553 .................... 96553 ..................... 96553  
Rod, Tie................................................................ 94453-1 ..................94453-1 ................. 94453-2 .................. 94453-2  
Screw, Manifold .................................................... 85116-1 ...................85116-1 ................. 85116-1 .................. 85116-1  
Shield, Burner ...................................................... 170237....................170237 .................. 170237 ................... 170237  
Shield, Floor ......................................................... 38049......................38049 .................... 38049 ..................... 38049  
Shield, Radiation ................................................. 192344....................192344-1 ............... 192344 ................... 192344  
Skirt, Assembly .................................................... 96585-1 ..................96585-1 ................. 96585 ..................... 96585  
Strike, Door .......................................................... 28639......................28639 .................... 28639 ..................... 28639  
Tape, Non-Asbestos ............................................ 95072-1 ..................95072-1 ................. 95072-1 .................. 95072-1  
HW  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
Thermal Balancer ................................................ - - - .......................... - - - ........................ 98190 ..................... 98190  
Thermocouple ..................................................... 32536-7 ..................32536-7 ................. 32536-7 .................. 32536-7  
Transformer - w/Junction Box Cover:  
Series 892 & 893, 932 & 933,  
894 & 895, 942 & 943 ................................. 98733-1 ..................98733-1 ................. 98733-1 .................. 98733-1  
Tube, Fiberglass ................................................. 68831......................68831 .................... 68831 ..................... 68831  
Tubing, 1/4" x 60" w/Assorted Fittings  
(User to cut to required length)............................ 1417-60 ..................1417-60 ................. 1417-60 .................. 1417-60  
Valve, Gas Control:  
49  
50  
51  
Natural Gas:  
Series 890, 940 .......................................... 4992 ........................4992 ...................... 4992 ....................... 4992  
Series 892, 894 .......................................... 78190-4 ..................78190-4 ................. 78190-4 .................. 78190-4  
Series 932, 942 .......................................... 192015-0 ................192015-0 ............... 192015-0................ 192015-0  
Propane Gas:  
HW  
Series 891, 941 .......................................... 4993 ........................4993 ...................... 4993 ....................... - - -  
Series 893, 895 .......................................... 78190-6 ..................78190-6 ................. 78190-6 .................. - - -  
Series 933, 943 .......................................... 192015-1 ................192015-1 ............... 192015-1................ - - -  
Wire, Limit Control (Two Required)  
52  
53  
Series 890 & 891 Only ................................ 96664......................96664 .................... 96664 ..................... 96664  
*+Wire (See Illustration For Terminals-OrderAs Required.)  
Two Wire Conductor (Thermo Plastic) ................ 97102......................97102 .................... 97102 ..................... 97102  
18 AWG Stranded, 1050C  
Black ........................................................... 78231......................78231 .................... 78231 ..................... 78231  
White ........................................................... 78230......................78230 .................... 78230 ..................... 78230  
22 AWG Stranded, 2500C  
Tan .............................................................. 78166......................78166 .................... 78166 ..................... 78166  
18 AWG Stranded, 2000C  
White with Tan ............................................. 78223......................78223 .................... 78223 ..................... 78223  
HW  
14 AWG Stranded, 1050C  
Green .......................................................... 41972......................41972 .................... 41972 ..................... 41972  
Standard hardware items to be purchased locally.  
54  
A.O. SMITH WATER PRODUCTS CO., INC.  
5621 W. 115TH STREET • ALSIP, ILLINOIS 60803  
PHONE: 1-800-433-2545 • FAX: 1-800-433-2515  
Website:WWW.HOTWATER.COMEMAIL:PARTS@HOTWATER.COM  

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